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 NEW    GRAYSCALE SYSTEM GRAYSCALE PRINTING SYSTEM

GRAYSCALE / GRAYSCALE PRINTING TECHNOLOGY AND BENEFITS

1. Traditionally, the print head of large format inkjet presses used a fixed drop size. There was a conflict between high performance and image quality for production speed. There was an issue with the grainy appearance of the print, especially when printing skin tones. This situation was solved with the use of light CMYK dyes. However, this method used more dye.
2. Grayscale printhead technology is applied for true mass production level large format inkjet printers. It is obvious how grayscale printing affects the print quality of the industry. The spatial measure of dots per inch (dpi) resolution is only valid when measuring single/dual droplets. This article   describes the benefits of Grayscale Printing Technology, with how visible resolution  or image is perceived as having more detail than in physical reality, and using visible resolution as the new standard for evaluating print quality.

Improving Print Quality with Light Colors

1. Light colors are used as a means of deceiving the user's eye, perceiving the print as having a higher resolution than its native resolution. In other words, light colors offer a second level of lighter detail to an image, specifically to reduce the grainy appearance of skin tones and quadrants. Light colors usually make up 40% of the optical density of dark colors. For example, if you are printing light blue at 40% density, the printer will use approximately 100% Light Cyan instead of the normal 40% Cyan color. Light color turns the print into a nice, smooth fill, but using more ink is inevitable.

Premium Quality Using Variable Droplet Grayscale Technology

1. The use of variable drop sizes in the same print (variable drop grayscale printing) provides a significant improvement in imaging technology. As the drop size gets smaller, the eye's perception uses less ink than the light color method, while the dots disappear, becoming a continuous tone like a photograph. True variable drop grayscale printheads can produce droplets of varying volumes on demand. With RIP, you can specify the appropriate droplet size for certain image features. For example, use small drop sizes when producing prints with small text and fine line details. Medium drops are ideal for skin tones and smooth tonal gradations. Choose a larger drop size for areas of high ink density or large areas of solid color. Thanks to grayscale, flawless skin tones, Fine details are revealed with smoother shadows, gradients and smoother gradations. Exceeding the image quality obtained when printing with light colours; will be of a photographic image quality. You also get the added benefit of being consistent in image quality throughout the print run and from pattern to pattern, as you can vary the drop volume based on specific features in the print.

2.With Ricoh Gen5 printheads using grayscale technology; It is sprayed with very accurate and variable drops using only CMYK colors, without affecting the printing efficiency. Precise and high-speed printing is achieved with drop sizes ranging from 7 to 21 pl.

Print Head Types and Technologies

3.Variable drop technology:  Some heads can produce droplets of different size. However, they produce only one dimension within the same pattern. These printheads cannot make dynamic changes in droplet volumes during the same pattern printing.

4.Variable drop grayscale technology:  Variable droplet end-type heads (Ricoh Gen5 ); It is suitable for dynamically spraying different sizes of droplets in the same pattern.

5. TWO VARIABLE DROP

Can produce drops of different size, Dynamically within the same pattern However, only one size per image/pattern can produce drops of different sizes These heads cannot be dynamic to drop volume changes. print head. It can simulate grayscale with multiple passes/passes.



6.VARIABLE DROP - GRAYSCALE

These heads cannot dynamically produce drops of different sizes within the same pattern, but only one size per image/pattern. These heads cannot be dynamic to drop volume changes. print head.

Saving

As stated before; Light inks are used alongside CMYK to create smooth tones and increase the apparent resolution of a print, but use significantly more ink. Variable droplet grayscale technology prints gradient transitions and grayscales with high quality and sharp lines, while small droplets will be found around and within the larger droplets. Thus, 30-35% paint savings will be achieved in the same image of the pattern. Instead of filling the area heavily with light inks, they will save ink by using small dots to fill light areas. With its variable droplet grayscale technology  , it will save money in four-color printing compared to color printers using light dyes.

When Image Quality is Critical: Grayscale

When image quality is the absolute critical factor for customer satisfaction, as the capability of Ricoh Gen5 printhead printers; grayscale  gives images at higher levels and smooth continuity.

New Standard

A side-by-side comparison of inkjet technology will surely continue to list actual resolution in dots per inch for some time. Changing the way an industry measures final print quality will not be easy. However,   it is very important that we even start comparing apparent resolution and dpi as a new measure of the final image. After all, beauty is in the eyes of the customer.

OVERVIEW OF TEXTILE DIGITAL PRINTING

MATERIAL

FABRICS; IT CONSISTS OF BLENDING THESE SUCH AS NATURAL FIBER ( COTTON, SILK ETC. ), SYNTHETIC ( POLYESTER ETC. ) YARNS AND VISCOSE. FLEXIBLE FABRICS ARE MADE WITH SOME TYPES OF THREAD ADDED TO THEM ALSO. ALSO WITH THE TYPE OF USE OF THE YARNS; WOVEN AND KNITTED FABRICS ARE OBTAINED. DIGITAL TEXTILE PRINTING; WHEN THE SUITABLE DIGITAL PRINTING DYE IS SELECTED, IT IS APPLIED TO ALL THESE FABRIC TYPES.

PAINT

WITH DIGITAL DYE SELECTION ACCORDING TO FABRIC TYPES, IT MUST BE MENTIONED TO COST TIME, ENERGY AND CHEMICAL COSTS LIKE PRE-TREATMENT AND FINISHING. DIGITAL PIGMENT PRINTING PAINT IS SUITABLE FOR FABRICS MADE OF NATURAL FIBER AND SYNTHETIC FIBER BLEND. THERE ARE NO PRE-TREATMENT REQUIREMENTS IN THIS APPLICATION. AS FINISHING, THE FIXING DEVICE INTEGRATED TO THE POWERJET XL 7 MACHINE IS SUFFICIENT. KALENDER PRES DE PIGMENT GIVES PERFECT RESULTS IN FIXING THE PRINTING. DIGITAL DIRECT SUBLIME DYE IS SUITABLE FOR DIGITAL PRINTING ON POLYESTER FABRIC AND THERE IS NO PRE-TREATMENT REQUIREMENT. EVEN BY DIRECT PRINTING ON FABRIC, PRINTING ON PAPER IS NOT REQUIRED. AS THE FINISHING PROCESS, THE FIXING DEVICE INTEGRATED TO THE MACHINE IS SUFFICIENT. IN CONCLUSION; IN THE METHODS MENTIONED ABOVE, PRETREATMENT (PAT APPLICATION PROCESS), STEAM FIXING, WASHING, AFTER PRINTING, THERE IS NO NEED FOR FINISHING SUCH AS SANFOR AND RAMING. WE; WE BELIEVE THAT IN OUR OLD WORLD, IT IS MORE ACCURATE TO USE METHODS THAT MINIMIZE ENERGY AND WATER CONSUMPTION. MUCH NEEDED; APPLICATION OF THE PRE-TREATMENT LIQUID TO BE USED TO INCREASE COLOR VIBRATION AND WASHING FASTNESS IN PIGMENT PRINTING CAN BE IMPLEMENTED BY POWERJET C – 1800. BY APPLYING THE PRETREATMENT LIQUID TO THE FABRIC AND AFTER DRYING ON THE SAME DEVICE; THE FABRIC IS READY FOR DIGITAL PRINTING. OF course, THE TYPE OF DIGITAL PRINTING MACHINE TO BE USED IS ALSO IMPORTANT. IT CAN BE REALIZED THANKS TO THE POWERJET C – 1800. BY APPLYING THE PRETREATMENT LIQUID TO THE FABRIC AND AFTER DRYING ON THE SAME DEVICE; THE FABRIC IS READY FOR DIGITAL PRINTING. OF course, THE TYPE OF DIGITAL PRINTING MACHINE TO BE USED IS ALSO IMPORTANT. IT CAN BE REALIZED THANKS TO THE POWERJET C – 1800. BY APPLYING THE PRETREATMENT LIQUID TO THE FABRIC AND AFTER DRYING ON THE SAME DEVICE; THE FABRIC IS READY FOR DIGITAL PRINTING. OF course, THE TYPE OF DIGITAL PRINTING MACHINE TO BE USED IS ALSO IMPORTANT.

MACHINE

WHILE THE POWERJET XL 7 PRINTING MACHINE WITH BLANKET IS REQUIRED FOR KNITTED AND FLEXIBLE FABRICS, IT IS ENOUGH TO USE THE MORE ECONOMIC POWERJET DS 7 WITHOUT BLOCKING MACHINE FOR WOVEN FABRIC PRINTING. THESE TWO MACHINE MODELS CONSTITUTE A COMPACT DIGITAL FABRIC PRINTING SYSTEM WITH CHEAP INVESTMENT AND WITH INTEGRATED FIXTURES, PRINT SPEED OF 36 M2 HOUR. MACHINES 180 AND 320 cm. THERE ARE TYPES PRINTING ON THE WIDTH. IF THE PRINT SPEED IS 100 M2 PER HOUR, BLANKETED POWERJET SP 8, 180 cm. PRESSES WIDELY AND DOES NOT CONTAIN INTEGRATED FIXTURES.

CONCLUSION

1. DIGITAL QUANTITY FABRIC PRINTING; IT IS THE LATEST TECHNOLOGY USED TODAY AND CONTAINS MANY ADVANTAGES OVER THE CLASSIC EDITION.

• LOW INITIAL INVESTMENT COST,
• SUITABILITY OF THE BUDGET OF THE WORKING ENVIRONMENT REQUIRED (DOES NOT REQUIRE VERY LARGE SPACE),
• LACK OF ENERGY REQUIREMENTS,
• HIGH EFFICIENCY WITH FEW STAFF,
• NO PATTERN AND COLOR LIMITATION,
• LESS SAMPLE TIME AND COSTS,
• INSTANTLY RESPONSE TO ORDERS IN LOW AND MULTI QUANTITY,
• PRACTICE, EASE OF APPLICATION,
• ELIMINATION OF MOLD COSTS AND MOLD STOCKING,
• THE ELIMINATION OF THE PAINT KITCHEN.

1. DIGITAL QUANTITY PRINTING IN TEXTILE HAS ALL THESE POSITIVE SIDES, AND THERE ARE NEGATIVE SIDES.

• PRECISION OF THE PRINT HEADS - ABSOLUTELY MUST NOT IMPACT,
• ENSURING AND CONTINUITY OF WORKING ENVIRONMENTAL CONDITIONS (22-24 C. HEAT AND 50-60% HUMIDITY),
• PROPER PREPARATION OF FABRICS TO BE PRINTED,
• PROPERLY BLANKET ADHESIVE ON MACHINES WITH BLANKET,
• 2-3 MM OF HEADS TO FABRIC FOR BEST PRINT QUALITY. NOT CHANGE PROXIMITY SETTINGS,
• USING HIGH QUALITY PRINT DYE,
• PERIODIC MAINTENANCE OF THE MACHINES WITH DAILY, WEEKLY, MONTHLY AND ANNUAL CLEANING,

1. FINALLY; THE NEGATIVES OF DIGITAL QUALITY FABRIC PRINTING IN TEXTILE ARE OF THE TYPE THAT CAN BE MINIMIZED WITH INCREASED QUALIFIED STAFF, ATTENTION AND THE USE OF CORRECT PAINT, AND THERE ARE MUCH MORE POSITIVES. KNOWING THAT THE FUTURE IS DIGITAL, IT IS IDEAL TO FOLLOW THE WORLD'S TEXTILE INDUSTRY'S INCREASING DIGITAL PRINTING DEMANDS AND TO SERVE YOUR BUSINESS.

DIGITAL T-SHIRT PRINTING IN TEXTILE

1. DIGITAL TEXTILE PRINTING; PRINT PATTERN MADE FROM 100% COTTON AND POLYESTER BLENDING OF 100% COTTON AND POLYESTER, WITH ECOLOGICAL, WATER-BASED, PIGMENT DYE MADE FROM 100% COTTON AND POLYESTER BLENDING, SEWING CLOTHING OR WITHOUT PRINTED PRINTED PRINTING PRINT SUPPLY SUPPLY IT IS STEMI. MADE WITH NON-CANCEROGEN, ODORLESS WATER-BASED PIGMENT PAINT (4 COLOR CMYK AND WHITE); AFTER THE BREATHABLE AND FABRIC INTEGRATED PRINTING, IT NEEDS TO BE FIXED AT 160 DEGREES, LIKE PRINT PRINTING.
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SUPERIOR THAN PRIMARY

1. THE PRINTING CLARITY AND HANDLING OF A PATTERN PRINTED WITH A DIGITAL TEXTILE PRINTING MACHINE IS BETTER THAN PRINTED. IN DIGITAL PRINTING SYSTEM; THERE IS NO NEED FOR LONG-TIME DETAILED PROCESSES SUCH AS FILM REMOVAL AND MOLD PREPARATION, AND THERE IS NO NEED FOR SPECIAL EQUIPMENT AND ELEMENTS TO DO THEM. ALSO, DIGITAL TEXTILE PRINTING HAS NO QUANTITY LIMITATION AND EACH COSTS THE SAME. MAKE YOUR ORDER 1 PIECE, 100 PIECES, 1000 PIECES AND ITS PLUS.
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3. THE INITIAL INVESTMENT FEE OF A 16-COLOUR OCTOPOT PRINTING MACHINE REQUIRED TO PRINT A MULTICOLOR PATTERN WITH WATER-BASED PAINT IN THE KNOWN PRINTING METHOD IS HIGH. AS STAFF, YOU NEED DYEER, MACHINE, LAYER AND BUYER. THESE ARE SIGNIFICANT COST ELEMENTS. ALSO, DUE TO THE WORKING CONDITIONS OF WATER-BASED PAINT ON THE MOLD, THE TIME LOST FOR CONTINUOUS MOLD DELETING WILL AFFECT THE DAILY PRODUCTION AMOUNT. IT MUST ALSO TAKE INTO ACCOUNT THE COSTS OF THE MOLDS REQUIRED TO PRINT THE PATTERN AND THE PREPARATION TIME Spent.
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EASE OF APPLICATION AND ENERGY CONSUMPTION

1. ONE KEY IS ENOUGH TO PRINT A PATTERN IN DIGITAL TEXTILE PRINTING POWERJET SYSTEM. IT'S AS EASY AS PRINTING FROM YOUR DESKTOP PRINTER. A POWERJET DIGITAL TEXTILE PRINTING MACHINE WITH A POWERJET DIGITAL TEXTILE PRINTING MACHINE, THE ONLY 220 V. MONOPHASE ENERGY IS REQUIRED TO PRINT A PATTERN ON FABRIC THAT IS PREPARED FOR PRINT ON YOUR COMPUTER. EVEN AN OPERATOR CAN DOMINATE 4 POWERJET 1 OR 2 POWERJET 2 MACHINES AT THE SAME TIME.

FIRST INVESTMENT COST ADVANTAGE

1. YOU CAN HAVE AT LEAST 6 POWERJET 1 OR 3 POWERJET 2 FOR THE PRICE OF 16 COLORED OCTOPUS MACHINE. EVEN WHEN COMPARED TO OTHER DIGITAL MACHINERY BRANDS ON THE MARKET;

PRINT TIMES AND COSTS

1. ACCORDING TO THE ANALYSIS MADE: WHEN USING POWER DIGITAL PRINT DYES,
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ECOLOGICAL WORKING ENVIRONMENT

1. DIGITAL TEXTILE PRINTING SYSTEM; FIRST, PATTERN FILM PROVIDES WORKING IN A CLEAN ENVIRONMENT WITHOUT ANY CHEMICALS, THINNER-FREE, ODOR-FREE AND WITHOUT PRINTING MOLD, WHICH IS VERY IMPORTANT FOR EMPLOYEES AND AUDITING COMPANIES. FURTHER, IT ALLOWS MULTI-COLOR PRINTS TO BE MANUFACTURED WITH A MUCH CHEAP INITIAL INVESTMENT ( AT THE PRICE OF A CAR) AND WITH ONE ELEMENT. OPPORTUNITY TO WORK IN AN OFFICE ENVIRONMENT INSTEAD OF FACTORY…

MANUFACTURER ADVANTAGE

1. POWERJET SYSTEM; OPERATING IN ITALY SINCE 1947; IT WAS IMPLEMENTED BY MS COMPANY KNOWLEDGEABLE IN TURKEY AND THE WORLD WITH ITS DIGITAL FABRIC PRINTING MACHINES. WITH THE TECHNICAL SERVICE SUPPORT GIVEN ONLINE, THEY ARE IN CONTACT WITH ALL USERS OR THEIR AGENTS IN THE WORLD.
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3. SUITABLE FOR INDUSTRIAL USE, MASS PRODUCTION TEXTILE PRINTING, 42 X 110 CM. OUR POWERJET 1 MODEL, WITH MAXIMUM PRINT AREA AND WITH CONTINUOUS CONSEQUENTIAL PRINTING, HAS BEEN SOLD OVER 1000 WORLDWIDE AND RISE TO THE EUROPEAN LEADERSHIP.
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5. FINALLY; POWERJET 2 MODEL 100 X 100 cm. IT IS UNRIVALED WITH ITS PRINT AREA.
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7. WE ALSO CREATED A SEPARATE SITE ADDITIONAL TO OUR WEBSITE AND TAKING OUR PLACE IN THE TEXTILE PORTAL TO INTRODUCE THIS PERFECT PRINTING SYSTEM AND POWERJET MODEL MACHINES TO THE TEXTILE INDUSTRY. WE RECEIVE 4-5 APPLICATIONS EVERY DAY. THE OWNERS OF THESE APPLICATIONS, WE ANSWERED THE SAME DAY, ARE ADDING OUR MACHINES TO THEIR OPERATIONS IN AN INCREASING NUMBER.
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TECHNOLOGY WANTS FOLLOW LIKE FASHION

1. APPAREL FIRMS THAT EXPORT ESPECIALLY TO EUROPEAN COUNTRIES BECOME OUR CUSTOMERS. EVEN EVEN THE COMPANIES THAT HAVE MANY OCTOPUS PRINTING MACHINES, FLOKING AND TRANSFER MACHINES AND INDUSTRIAL WASHING FACILITIES… FOR THE NEW TECHNOLOGY IS LIKE FASHION. IT MUST BE FOLLOWED IMMEDIATELY. OTHERWISE, YOUR ADAPTATION TO YOUR ENVIRONMENT WILL BE DIFFICULT, YOUR PRODUCTION COST INCREASES, YOU MAKE WORK FAR FROM DIVERSITY AND WITHOUT MORE VALUE ADDED.
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3. REMEMBER, MOST OF THE COLLECTIONS AND SAMPLES MANUFACTURED ON THESE MACHINES IN THE WORLD ARE AND WILL BE OFFERED TO APPAREL EXPORTERS IN OUR COUNTRY. INCOMING ORDER IS NOT RETURNED!
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PRINT QUALITY

1. AS YOU KNOW VERY WELL, IT IS CLARITY AND QUALITY IN PRINTING THAT IS IMPORTANT. YOU CAN GET PERFECTLY CLEAR PRINTS WITH 720 / 1440 dpi PRINT RESOLUTION ON OUR MACHINE MODELS. LOW RESOLUTION AND PRINT QUALITY THAT WILL NOT BE ACCEPTABLE BY YOUR CUSTOMERS IS RECOMMENDED FOR PRINTING IN A SHORT TIME IN THE POWERJET PRINTING SYSTEM. AS EVERYONE KNOWS; WHEN COMPARED WITH QUALITY, PRINT TIME COME SECOND. IT IS POSSIBLE TO INCREASE PRINT CAPACITY BY INCREASING THE NUMBER OF MACHINES AND WORKING TIMES. SAME LIKE EMBROIDERY MACHINES…

PRINT CAPACITY

1. ON POWERJET MACHINES THAT CAN WORK 24 HOURS, YOU CAN CONTROL THE 6 ABOVE MENTIONED MACHINES BY WORKING MAXIMUM 2 EMPLOYEES IN EACH SHIFT. THE DAILY PRINTING CAPACITY OF SUCH AN ENTERPRISE IS 3600 PIECES FOR WHITE FABRICS AND 1500 PCS FOR DARK COLORED FABRICS OF 30 X 30 CM. PRINTING ON THE SIZES. THIS QUANTITY IS AN PERFECT CAPACITY FOR MULTICOLOR AND WATER-BASED PRINTS IN THE DIMENSIONS I MENTIONED. ALSO, NO CRYSTAL STONE SPACE ON THESE PRINTS MADE WITH WATER-BASED DYES! YOU CAN EASILY MAKE APPLICATIONS SUCH AS STONE, FOIL TRANSFER, FLOCK WHERE YOU WANT THE PATTERN.

SELECTION OF EXPORTERS

1. IN GENERAL; DUE TO THE MANUFACTURER AND EXPORTER COMPANIES WANT TO TAKE THE PRINTING AT THEIR OWN CONTENT, THE COST OF THE OCTOPUS MACHINE WAS HIGH AND THE COST OF THE OCTOPUS MACHINE WAS HIGH AND LIKE THE DYEER, THE MACHINERY, THE PLAYER, THE BUYER LIKE A CULTURAL PERFORMANCE CONVENTION. IT IS COMING TO BE. WHO DOES NOT WANT THEIR OWN FREEDOM? WHO WOULD NOT WANT TO SAMPLE AND SHORTEN THE ORDER-TAKING PROCESS WHILE DRINKING COFFEE WITH THE CUSTOMER? THAT'S WHAT POWERJET PROVIDES FOR YOU. IT IS A REQUIREMENT OF PROFESSIONALITY FOR EVERY EXPORTER AND PRIMARY PRINTER TO OBTAIN ONE POWERJET 1 FIRST.

SUMMARY

1. TO SUMMARY THE OPPORTUNITIES THAT DIGITAL TEXTILE PRINTING APPLIED WITH POWERJET DIGITAL TEXTILE PRINTING MACHINES AND THE BEST WHITE DYES PRODUCED IN THE WORLD EVER;
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3. MILLION COLORED PATTERNS PRINTING ON 100% COTTON AND POLYESTER BLENDS,
4. PRINTING ON SEWED T-SHIRT, PANTS AND KNITWEAR, LEATHER, PURE SILK AND TOWEL, PRINTING ON METAL, WOOD AND CERAMIC…
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6. INSTANTLY ANSWERING FEW AND MULTIPLE ORDERS,
7. LIVE COLORS WITH ECOLOGICAL WATER BASED PAINT,
8. PRINTS THAT DON'T REMOVE, DO NOT CRACK AND DO NOT WASH,
9. BREATHABLE PRINTS INTEGRATED WITH THE FABRIC,
10. VIBRANT COLORS EVEN ON DARK FABRICS WITH THE BEST WHITE DYE IN THE WORLD,
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12. CLEAR DETAILS THAN THE PRINTING,
13. NO PATTERN FILM, MOLD AND CHEMISTRY,
14. DIRECT PRINTING FROM ALL GRAPHIC PROGRAMS,
15. 360-720-1440-2880dpi. PRINT RESOLUTION OPTIONS
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17. IMMEDIATE OPERATION WITH 220 V WITHOUT BEING IN THE INDUSTRIAL ZONE,
18. CLEAN AND ODOR-FREE WORKING ENVIRONMENT, ZERO RISK OF OCCUPATIONAL ACCIDENTS,
19. LOW INITIAL INVESTMENT COST AND MINIMUM ENERGY REQUIREMENTS,
20. HIGH EFFICIENCY WITH LESS STAFF (1 OPERATOR FOR 4 MACHINES),
21. THE MOST PREFERRED BRAND IN EUROPE WITH THE MOST TEXTILE PRINTING EXPERIENCE,
22. EXCELLENT TRAINING AND BEST TECHNICAL SERVICE…

WE BELIEVE THAT DIGITAL PRINTING IS USED WITH INCREASING INTENSITY AND PREFERRED IN TEXTILE AND THAT THE FUTURE OF TEXTILE PRINTING WILL ALSO BE WITH POWERJET DIGITAL PRINTING SYSTEM AND MACHINES.